On Farm Trial

On Farm Trial: Har-Go Farms

Sustainable farming is defined as “the production of food, fiber, or other plant and animal products using farming techniques that protect the environment, public health, human communities, and animal welfare”. Dairy and livestock farms in particular have a capacity to create dynamic, holistic systems that manage nutrients on farm cyclically, especially those farms practicing pasture and organic farming strategies, whether they are certified organic or not. In an organic system, the practice of balancing manure, pasture, and feed crop efficiently is absolutely essential, and concern for the well-being of livestock and soils are paramount when preventative practices are your best strategy for maintaining a profitable farm business.

When John and Sue Gould of Har-Go Farms in Pavilion, NY opted to become certified Organic in 2006, they had a different kind of sustainability in mind: financial sustainability. With three college-age, or near college-age children, the Gould’s decided to become certified Organic because they saw it as a way to provide a sustainable future for their farm, the environment and their children, as well as a way to mitigate the economic fluctuations that have burdened the dairy industry for decades. Har-Go Farms sold their first Organic milk in October 2008, and in the years since have brought their son, Stephen on as a partner. Together, the three partners manage 600 acres of pasture and feed crop, 160 head of cattle, and employ 3 full-time, and 1 part-time employee. 

Left to Right: Eric Zinkievich, Ron Rodgers; founders Harold and Rose Gould; current partners John, Sue and Stephen Gould. Not pictured: Tim Bodine and Zak Griffith. Photo provided.

Left to Right: Eric Zinkievich, Ron Rodgers; founders Harold and Rose Gould; current partners John, Sue and Stephen Gould. Not pictured: Tim Bodine and Zak Griffith. Photo provided.

While the farm runs smoothly now, the Gould’s warn that the transition to Organic wasn’t without it’s growing pains. Information on Organic production has become more widely available over the years, but at the time of Har-Go’s transition, that information was limited and the Gould’s faced a very steep learning curve going “cold turkey” into a different system, with much of their progress coming as a result of learning from trial and error. Early on, many of Har-Go’s challenges and management errors were simply the result of lack of experience, which could only be remedied by making mistakes, and learning from them. 

Though Organic standards dictate that cows over 6 months of age have access to pasture during the growing season and that 30% of their dry matter intake be from pasture, the Gould’s aspire to exceed those requirements, maximizing use of their home grown nutrients through holistic management practices to reduce their farm inputs, and therefore, their costs. Stephen Gould, a graduate of Cornell with a Bachelors in Animal Science takes on most of pasture management responsibilities. Stephen manages their dairy herd by rotating them every 12 hours through a series of 3-5 acre paddocks he creates using plastic fencing within a 190 acre fenced in permanent pasture. By rotating the herd every 12 hours through small paddocks, Stephen manages herd grazing and therefore manages the nutrient uptake of the cows, as well as the amount of pasture consumed in each pass, maintaining healthy, evenly grazed pasture with manageable amounts of manure left behind to feed the soils and help the grasses rebound before the herd comes back through anywhere from 14 to 35+ days later. “Maturity of the grass, time of season, species of grass and days of rest (time between grazing) drives intake. In the spring, maturity moves very fast, so days of rest should be low. I shoot for around 14 days. Initially we were not moving through the pastured acres fast enough, grass was getting to mature and we were missing the window of maturity that cows would want to eat. Now we start at 14 days, grazing on a total of 100 acres and work towards 35+days of rest while grazing the total 190 acres. Any pasture we do not get to with the cows is mechanically harvested to keep it in the same cycle as the pasture.” says Stephen.

The Gould’s pasture is currently a orchard grass, ryegrass, red clover and white clover mix, though in the spirit of adaptation and efficiency, they are always looking to improve that mixture. For example, the orchard grass, which is wonderfully abundant in very early spring, doesn’t rebound as well as they would like during other times of the year, is something they are looking to improve upon in years to come.

Har-Go’s dairy herd typically grazes from late April to early November, as long as the grass is growing. Photo provided.

Har-Go’s dairy herd typically grazes from late April to early November, as long as the grass is growing. Photo provided.

While Har-Go Farms initial organic system plan < https://www.ccof.org/faqs/what-organic-system-plan-osp> did not include specific soil health goals, the Gould’s have been giving more and more attention to improving the soils in their crop fields each year. Though no-till is not an option for many Organic farmers, the Gould’s are strong proponents of other “soil health practices”, such as crop rotations, cover crops, and diversification. With a limited tool kit for managing pests, diseases, and weeds, Organic farmers must focus on preventative methods, and the Gould’s see diversification in particular as the key to adaptive and successful organic farming. In addition to their standard corn, soybean and mix grass hay harvest in 2016, the Gould’s experimented with sorghum sudan-grass, which far outpaced their heavier feeding and less drought/heat tolerant field corn. Har-Go also uses triticale as a cover crop and feed source, particularly as an alternative to grain feed, which Har-Go has not had success with consistently enough to be content with. In the 2017 growing season, millet is at the top of their list of species to try. 

Har-Go also focus heavily on crop rotation, which has been becoming more and more prevalent in the soil health world as an important factor in managing biological soil health. To the Gould’s and other organic farmers, however, crop rotation is just part of their every day farm management as a preventative practice focused on reducing pest populations and mitigating damage to crops.

Triticale Double Crop Harvest in May 2016. Photo provided.

Triticale Double Crop Harvest in May 2016. Photo provided.

Sudan grass single cut in September 2016. Photo provided.

Sudan grass single cut in September 2016. Photo provided.

Despite continued use of their moldboard plow, a practice that is generally considered detrimental to soil health (and for good reason), Har-Go Farms and other organic farms that plow as a chemical-free means of weed control, tend to still score well in terms of soil biology and overall soil health. The Gould’s crop fields in particular scored in the “Good” to “Excellent” range on Cornell’s Soil Health Test, doing especially well in the categories of available water capacity, aggregate stability, and organic matter. Their use of manure and diversity of crop, as well as intense crop rotations are likely the reason for their soil’s biological successes. Har-Go’s fields did however fall short in two very important categories: surface and subsurface compaction, for which they were designated “very poor” or as a “constricting factor”. These results are directly related to plowing and are problems the Har-Go team plans to address in the short and long-term with goals such as planting more with broadcast seeding and no-till drilling, which they currently do with their hay plantings and triticale, managing for year-round ground cover with cover crops, as well as investing in wider machinery with better weight distribution, and creating permanent pathways for machinery to avoid future compaction.  In the immediate, Har-Go experimented with “increasing the length of rotation, adding a cover crop of triticale followed by a summer planted annual like sorghum sudan-grass between the corn to soybean rotation.” The 2016 growing season was the first time Har-Go tried this and they’re looking forward to testing those fields again in 2017 to see if there have been any improvements as a result of their alternative management. 

A cow being milked in Har-Go Farms new high-tech milking barn. Photo provided.

A cow being milked in Har-Go Farms new high-tech milking barn. Photo provided.

While their transition to a pasture system alone is beneficial to herd health, Har-Go’s commitment to organic practices and the necessary focus on preventative practices, led them to build a new barn that makes managing for herd health and well-being more efficient. Their milking parlor includes four milking robots that milk their dairy cows up to eight times per day depending on a particular cows age, calving history, etc. Each cow wears a collar, that is scanned when she enters the milking pen and if she is lucky enough to be up for a milking, the robot drops a portion of feed, which she enjoys while the robot cleans her udders, milks her and transfers her milk to a larger holding tank. The robots are even capable of detecting problems with the milk, such as mastitis. When that happens, an alert is sent directly to Stephen’s phone so he knows which cow needs attention and can handle problems quickly and efficiently. The new barn also includes automatic manure cleanup, keeping the floor neat and tidy for their cows during the times of year that there’s snow on the ground, keeping the herd indoors. The Gould’s see their investment in a new, high-tech barn as an investment in preventative health care, keeping the herd as healthy as possible, and ensuring high production of quality milk. Outside of the barn, the herd enjoys greatly improved hoof health while on pasture, and fewer cases of respiratory illness thanks to fresh air during the growing season. Har-Go’s herd health is also managed by human interaction and inspection. As a result of their smaller herd size, the Gould’s and their employees are able to approach farm management holistically, with everyone involved in every aspect of the farm, giving them a better view of the overall picture, which makes potential or existing problems easier to spot and manage. 

Ultimately, a business decision that was made with financial sustainability and stability in mind has provided a sustainable future for Har-Go Farms and a means of carrying on the family business for their son Stephen. Their transition to Organic and emphasis on holistic management keeps their business competitive and provides plenty of opportunity to learn, adapt, and grow. Stephen sees diversification and experimentation as the key to successful farming — “farms need to be able to adapt”, which he plans to do at Har-Go Farms with more intense rotations, a greater variety and higher quality of feed crops and pasture, and a willingness to change and accommodate to whatever the climate, or the market has to throw his way. 

Har-Go Farms is part of the Upstate Farms cooperative. Their organic milk is primarily sold as fluid milk and yogurt at Wegmans. 

To learn more about Organic Farming and Soil Health, read SARE’s Transitioning to Organic Bulletin here.

On Farm Trial: Toussaint Farms No Till

Jeff Toussaint of Toussaint Farms in Ridgeway, NY transitioned from conventional tillage to zone-till in 1996 in an effort to reduce overhead and make farming less labor and fuel intensive. Four years ago, he eliminated the zone-till coulter from his operation and made the transition to no-till farming. Currently, Toussaint farms approximately 1,200 acres of corn, soybean, and wheat. 

In general, the early years of Toussaint’s transition to reduced and no-till went smoothly. Crop yields were about the same, and the time and money spent to get those yields was down. Like many no-till and min-till farmers in the Northeast, Toussaint struggled early on to air his soils out in WNY’s wet springtime conditions, with one field in particular putting up a good fight. Toussaint experimented over the years using different coulters, disturbing the soil more or less depending on what that particular field needed at the time, but always erring on the side of less disturbance in an effort to keep his reduced tillage goals on track. Toussaint stresses that every field is different, and some soils — like the soils in his problem field — don’t respond as readily as others to changes in management. You have to be patient and treat different soils according to their capabilities and their starting point. Now, after 21 years without conventional tillage, soil moisture issues are greatly reduced, making planting time and fuel efficient under standard WNY spring conditions.

While zone tillage worked well for their operation, Toussaint felt the time was right to switch to no-till in 2013. Technological advances in no-till made Toussaint feel confident that they “wouldn’t be losing anything” as far as yields and flexibility were concerned, but would be able to save more time and further reduce their overhead costs with a more streamlined operation. Though Toussaint does some tillage using his Turbo Till (vertical tillage) when absolutely necessary, all 1,200 acres are managed as no-till as much as possible. “I don’t think you can be 100% no-till all of the time”, says Toussaint, who sees his vertical tillage system as “a good compromise”. As an example, Toussaint will use his Turbo Till during wet years, particularly in fields that have a lot of residue. This mild disturbance chops and incorporates some of the residue and greatly reduces the likelihood of slug issues, as it eliminates the otherwise ideal habitat of a cool, damp space. Toussaint is much more likely to use the Turbo Till ahead of soybeans, which are more likely to be damaged by slugs, a problem he personally experienced in his fields when he first became no-till. 

One of Toussaint's fields in an elaborate multi-species cover crop mix in September 2016. Photo by Jena Buckwell.

One of Toussaint's fields in an elaborate multi-species cover crop mix in September 2016. Photo by Jena Buckwell.

In addition to going no-till, Toussaint began working with cover crops about 5 years ago. He is a big proponent of cover crop mixes, his favorite being a 3-way mix of crimson clover, radish, and annual ryegrass. For Toussaint, it was exciting to reincorporate brassicas, something that used to be grown on their farm many years ago, but has not been in their rotation for some time. He’s glad to be “feeding something in the soil that hasn’t been nurtured in years” and diversifying the biological aspects of his soils. In Fall 2016, Toussaint took it a few steps further and began experimenting with more elaborate mixes — using sunflower, annual ryegrass, crimson clover, turnips, radish, wheat, sun hemp, and sorghum all on one field. Toussaint looks forward to seeing how this mixture impacts his soils and his planting in 2017 and plans to continue working with cover crop mixes with the goal of establishing a variety of root systems, trying to accomplish his soil health goals “with nature instead of steel”. 

Since going no-till, Toussaint has noticed a variety of biological improvements in his soil, including increased earthworm activity and greater ease of planting. Over the years, planting has gotten easier and easier, with seeds going into the ground evenly, and machinery moving over their fields smoothly, causing minimal compaction and increasing the amount of acreage they can plant in a day. “Crusting issues have been nil” and standing water following snow melt and rain storms has been greatly reduced. Toussaint’s wheat, which has been completely no-till drilled for the last 3 years, has stood up to recent snow melt and heavy precipitation particularly well, soaking up the extra moisture and storing it for later, a sign of improved soil structure and health. 

Biological improvements have not been the only contributing factor to Toussaint’s happiness with no-till, the financial aspects of no-till and cover cropping have greatly increased Toussaint Farms’ resilience. As stated previously, Toussaint’s yields have stayed more or less the same they were when he was using conventional tillage — with some years proving to be phenomenal, some being a bit of a disappointment and most being completely average. The big difference has been that their decrease in overhead and labor has increased their profit per acre as well as the amount of acreage they can efficiently manage. Toussaint saves a lot on fuel costs, as he runs his machinery over the field significantly less than a conventional till farm. He has also saved a lot on labor because he has less machinery, which means fewer parts to replace and fewer man hours to operate and maintain machinery. His Nitrogen efficiency has also really improved, allowing for only about 0.9 lbs/bushel of added N for his corn crop. While cover crop seed and no-till machiney certainly cost money, the cost is easily recouped when you consider the money saved in maintaining topsoil by protecting your fields from wind and water erosion, as well as the time and fuel saved when your soils are healthy, well structured and easy to work. 

Planting green into red clover in 2016. Photo provided.

Planting green into red clover in 2016. Photo provided.

On June 2 2016, some of Toussaint's red clover cover crop was still growing.Photo provided.

On June 2 2016, some of Toussaint's red clover cover crop was still growing.Photo provided.

Despite Toussaint’s long-running success with reduced and no-till, 2016 brought Toussaint’s biggest lesson to date. In previous years, Toussaint’s no-till practices have mitigated the negative impacts of dry weather, a testament to the benefits of improved soils with greater moisture holding capacity, but Toussaint unknowingly created the perfect storm this past growing season when he experimented with planting green into red clover. While Toussaint’s previous experiments with planting green worked well, particularly with crimson clover (an annual with a less aggressive root system than red clover) and ryegrass, this years extreme drought and the harder-to-kill red clover cover crop resulted in devastatingly low corn yields on some of his acreage. While most of Toussaint’s corn yield was only slightly below average, the red clover proved too vigorous to be controlled, and the still-established red clover outcompeted the corn for the little moisture we had, resulting in some very sad looking corn fields. Though those fields were a financial loss and very difficult to look at throughout the 2016 season, Toussaint fully intends to plant green in the future. He has vowed to never use red clover for planting green again, but given his previous successes with planting green into other cover crop species, he does not intend to let one bad year deter him. Toussaint’s top lesson learned? “Experiment small and don’t assume you can manage different species the same.” On the upside, 2016 was one of the best years Toussaint has had for soybeans, which had the benefit of some late summer precipitation that seemed to help them bounce right back after a long, hot, and dry summer. 

Jeff Toussaint (left) and his son, Matt (center) at the WNY Soil Health Alliance’s 2015 Annual Meeting and Soil Health Workshop. Photo by Jena Buckwell.

Jeff Toussaint (left) and his son, Matt (center) at the WNY Soil Health Alliance’s 2015 Annual Meeting and Soil Health Workshop. Photo by Jena Buckwell.

While this past growing season brought a low blow, Toussaint states confidently that he has never regretted the switch to no-till and will never go back to conventional tillage. Despite challenges in 2016, Toussaint reminds himself that there were failures with tillage too, and that while difficult, this year’s experiment proved a valuable learning experience for himself as well as other farmers in the area. For farmers considering the transition to no-till, Toussaint advices that they “read, ask questions, and don’t overcomplicate it”. Like with any farm system, Toussaint stresses that you need to find a way to get seed into the soil evenly for good germination, and if you’re just getting started with the hands-on part of no-till farming, he suggests small scale no-till drilling into soybean stubble, which is easy to work through because of minimal residue. As far as cover crops are concerned, Toussaint urges farmers to fully understand the species they’re working with before putting it in the ground. Different varieties of the same cover crop can have different growth habits and will require different management and different methods to eradicate come spring, so make sure you understand what you’re getting yourself into. And don’t give up just because of one bad experience with cover crops — the benefits are there, you just need to understand how to tap into them. Start small and have a plan for eradication before planting. 

To learn more about Toussaint Farms operation, click here.

On Farm Trial: Hu-Lane Farm LLC's long term No-Till

Most years, driving by Hu-Lane Farm LLC in Albion, NY may seem like driving by any other farm in Western NY. Like a lot of farms in the area, partners Hugh and Eleni Dudley, their son Kurt, and grandson Jesse Farwell, grow corn, soybean, hay, and a handful of other crops on 1,200 acres. 

Hugh Dudley discussing the past growing season at WNY Soil Health Alliance’s Annual Meeting in December 2016.

Hugh Dudley discussing the past growing season at WNY Soil Health Alliance’s Annual Meeting in December 2016.

Though appearances can be deceiving under average weather conditions, this family farm looked noticeably different from other area farms during the 2016 drought, putting out impressive yields despite record low precipitation. What’s the secret to their success? Hugh Dudley attributes the farm’s resilience during less-than-favorable conditions to his 25 years of minimum tillage (min-till), life-long commitment to crop rotations, and extensive drain tiling that covers 100% of Hu-Lane’s acreage. 

While Dudley has always been a strong advocate and user of crop rotations, his transition to min-till was a long, and sometimes bumpy, road. Dudley was interested in min-till (a term commonly used by Canadian farmers) from the early 1960s, when as an Agriculture teacher at Albion High School, he started learning more about the technique through a Canadian farming expo field trip he attended with his Future Farmers of America (FFA) class. During his teaching career, he worked with FFA to experiment with min-till methods in Orleans County primarily for educational purposes. From these experiments, Dudley knew there was still a lot to learn and a lot to be done, but that in general, min-till greatly reduced weed pressure, and was a truly promising alternative to conventional tillage that could save farmers a lot of time and money. 

A few years later, in the early 70s, Dudley decided to take the day off school and head up to London, ON to attend the Innovative Farmers of Canada annual conference. While there, his interest in min-till was further stoked, and he gained insight on how he could convert his planter for min-till. This was during a time that monoculture was becoming increasingly popular in the Northeast, a concept that went against the grain of everything Dudley had always done with his multi-year rotations, making Orleans County look more and more like the Midwest. Despite pressure to do the same, Dudley carried on with his diversified crop rotations and continued to work toward transitioning to min-till. 

For years, Dudley experimented with min-till methods, having breakthroughs and setbacks like any other farmer trying something new. While Dudley has never experienced a complete crop failure, he did struggle with min-till early on. During his trials, Dudley came to the conclusion that his biggest obstacle in min-till was variable drainage, which ultimately led to variable yields. While his soils were generally healthy from years of careful crop rotation and management, each year he struggled to start the season with ideal moisture conditions. To control that variable, Dudley purchased a drain tile plow in 1990, started laying drain tile, and never looked back. Since then, Kurt Dudley has taken over much of the drain tile work and often lays drain tile for other farmers in the area as an additional income source for the farm. 

Hugh and Eleni Dudley’s son and business partner Kurt lays drain tile for other farmers in the area using Hu-Lane’s drain tile plow.

Hugh and Eleni Dudley’s son and business partner Kurt lays drain tile for other farmers in the area using Hu-Lane’s drain tile plow.

“Every year’s going to be different. There’s no such thing as average.”
— Hugh Dudley

Much as Hu-Lane’s success can be attributed to their soil health management, it can also be attributed to their overall willingness to adapt and try new enterprises, such as laying drain tile, or aerial broadcasting cover crops. Over the years, Hu-Lane has seen a handful of enterprises come, and sometimes go. In addition to growing their standard cash crops, Hu-Lane are seed producers, and have in the past had a large beef herd (a small portion of which Kurt continues to manage), a hog operation, and a christmas tree farm. 

Grandson and business partner, Jesse Farwell aerial broadcasts cover crop seed on Hu-Lane’s, as well as other area farmers fields. This method is much in the experimentation phase.

Grandson and business partner, Jesse Farwell aerial broadcasts cover crop seed on Hu-Lane’s, as well as other area farmers fields. This method is much in the experimentation phase.

As for the 2016 growing season, which was plagued by drought that caused crop damage throughout Western NY, Hu-Lane saw small decreases in their yields, but still managed to have a very successful season. Growing corn, soybean, wheat, snap beans, peas, sweet corn, hay, and barley as cash crops, Hu-Lane yielded an average of 190 bushel/acre of corn (average 240 bushel/acre typically) and an impressive 74 bushel/acre on soybean. One 40 acre soybean field even put out 80 bushel/acre with no irrigation. Dudley attributes the successful season to the fact that they were able to plant earlier than many farmers. After years and years of min-till, their fields have excellent structure, and thanks to their subsurface drainage tile, their fields are workable earlier in the season without causing compaction. “We don’t make ruts.” Dudley states, quite plainly. As a direct benefit of getting planted earlier, the crops were able to establish themselves while there was still some spring moisture in the soil, getting their roots pushed down deep into the high quality, water holding soil where moisture and nutrients were more readily available throughout the season.

Looking to the future, Dudley plans to experiment more with cover cropping, a practice he’s only recently gotten on board with in the last few years. The difficulty of establishing cover crops after harvest has always been significant in this region because of our short growing season, but Dudley sees interseeding as a truly viable option. While Dudley concedes that there’s still plenty of logistical concerns that need to be sorted out, Hu-Lane’s success in establishing aerial broadcasted barley into corn and soybeans in 2016 provides a good starting point for future trials on their own farm. Hu-Lane has also recently made changes to their farm to increase their irrigation capacity. While their crops fared well enough with only 120 of their 1,200 acres being irrigated (3”) in 2016, they are looking to increase their resilience to drought by increasing the size of their farm pond, which is pumped by an old windmill purchased at auction, a project that was completed in Fall 2016. Something Dudley would like to improve on in the future is the farm’s use and understanding of irrigation technology to make their water usage as efficient as possible.

Hu-Lane Farm set an excellent example for other local farmers this year, by demonstrating fully the benefits that can come from a long-term commitment to min-till. While Dudley is hesitant to use the fairly new and very popular term “soil health practices”, he is quick to point out that the general concepts have been around for a very long time. He remembers the textbook he used as a young Agriculture teacher in the early ‘60s and how so many of the ideas he hears discussed now at soil health workshops were in there as well, just without any sort of official name or terminology. He's glad to see an increased interest in the methods he’s been practicing for most of his farming career, and despite early warnings that he “doesn’t like to talk much” is often more than happy to talk with younger farmers about all his successes, setbacks, and funny stories that come with a lifetime of farming. 

Hugh Dudley’s Top 5 Tips

1. Drainage is key. If you want to be able to no- or min-till in this area, you need to have your soil moisture under control.

2. Crop rotations are absolutely essential. 

3. Take it easy on your soils — “if it’s too wet, don’t plant.” It’s not worth the compaction.

4. Do your soil testing and make sure to scout crops. Find problems as early as possible and “chase them” until you know what went wrong and how to avoid that problem in the future. 

5. “Always kill clover in the fall.” The vigorous root system makes it too strong by spring and you’ll spend lots of time, money, and herbicides trying to get it under control. 

On Farm Trial: Branton Harvest 2016

Branton Farms Stafford, NY

Like all farmers in Western New York in the 2016 season, Donn and Chad Branton of Branton Farms had to make do with the little bit of precipitation we had. After 28 years of reduced till and no-till practices, and some quick thinking in the present, the Branton's had a good harvest, despite the difficult conditions.

On Farm Trial: Branton Farms, Interseed Trials (2013 to 2015)

Donn Branton of Branton Farms was an early adopter of reduced-till and no-till methods, giving up traditional tillage in 1988. Over the years, the family-run farm has grown a variety of cash crops on their 1,500 acres, and with the recent addition of Donn's son Chad to the family business, the duo have begun seriously exploring their cover cropping potential.

On Farm Trial: Stein Farms Triticale Cover

Stein Farms is a multi-generational, family-run dairy farm is Le Roy, NY where the Stein family works alongside their employees tending to their dairy herd, cultivating about 2,700 acres of feed, and striving to take care of the beautiful landscape that surrounds them.

On Farm Trial: Toussaint Farms Interseeding Trials (2014-2015)

Jeff Toussaint of Toussaint Farms in Ridgeway, NY grows corn, soybeans and wheat on approximately 1,750 acres using a variety of cover crop and reduced/no-till methods.